High-Speed 2D Vision Sorter for Flaw Detection on Sealed Plastic Parts
Advanced Automated Visual Inspection System
Our 2D mass rapid visual inspection sorter is a high-speed precision automatic measuring and screening equipment designed specifically for sealing plastic parts edge detection in SMT assembly lines. This integrated system combines advanced vision measurement software, CCD industrial cameras, mechanical components, industrial computers, electrical systems, and solenoid valve blowing functions.
How It Works
The system automatically transports workpieces through feeding devices (vibrating plates, manipulators, belts) to the detection station for high-speed photography. Our sophisticated visual inspection software then comprehensively evaluates and calculates results, sorting workpieces into good and defective products according to preset criteria. Finally, electromagnetic valves direct products to appropriate collection boxes, achieving complete quality inspection and screening functionality.
Detection Capabilities
- Workpiece size measurement with precision accuracy
- Comprehensive appearance defect detection
- Advanced color recognition and defect identification
- Character recognition (OCR) and verification
- Barcode reading and validation
- Coding recognition and defect analysis
Visual Inspection Advantages
- Non-contact operation prevents workpiece damage
- High detection accuracy up to 0.001mm
- Rapid processing speed of 5000 pieces per minute
- Significant improvement in overall enterprise efficiency
- Substantial reduction in labor and material costs
- Fully automated detection ensures stable, reliable operation
- Enhanced corporate competitiveness through superior quality control
Industry Applications
Widely utilized across multiple industries including mobile phones, electronics, precision hardware, injection molding, industrial manufacturing, automotive, mechanical processing, powder metallurgy,新能源, components, electrical appliances, clothing, daily necessities, food, medical, pharmaceutical, military, and aerospace sectors.
Specialized Seal Inspection Solutions
UNIMETRO seal visual inspection equipment provides effective solutions for various appearance defects and dimensional quality issues in seal manufacturing processes. Our systems enable automatic visual inspection of seal product appearance defects and dimensions with intelligent output of comprehensive inspection reports, helping manufacturers optimize production processes, reduce costs, and ensure perfect product quality.
Compatible Products
Designed for sealing rings of various materials, O-rings, ED seals, square seals, dust-proof seals, V-shaped seals, star seals, combined seals, special-shaped seals, and numerous other seal types.
Physical Specifications:
Size: 900×1000×1800mm (L×W×H)
Weight: 300kg
Key System Features
- Automated detection of appearance defects and dimensions
- Comprehensive testing of all items in a single operation
- High versatility supporting multiple product types
- Industry-leading defect detection technology
- Detection speed reaching 800 pieces per minute
- Precision accuracy up to 0.001mm
- Automatic classification and sorting of products
- Integrated automatic feeding with storage hopper
- Premium imported optical components from Germany, Japan, and Italy
- Intelligent test reporting for production optimization
- User-friendly operation requiring minimal training
- 24/7 continuous operation capability
Advanced Inspection System
Our independently developed visual inspection software represents over a decade of continuous improvement by our core R&D team. With more than 2000 software functions covering defects, color, size, copper leakage, OCR and more, this quality control system meets rapid detection requirements across 100+ industries.
The programmable software can filter up to 32 categories simultaneously, enabling multiple workpiece inspections in a single operation. With detection speeds reaching 5000 pieces per minute and precision up to 1μm, our system eliminates manual intervention, reduces human error, and provides intelligent data processing with ERP system integration.
Frequently Asked Questions
Are you a factory or trading company?
We are a factory and provide responses within 24 hours.
What does your company primarily manufacture?
We specialize in vision measuring machines, coordinate measuring machines, CMM & VMM fixtures, and related equipment.
How do I choose the appropriate specification?
Our professional team will recommend suitable specifications based on your product variety and measurement requirements.
Do you accept customized services?
Yes, we provide both standard machines and custom solutions tailored to specific customer needs.
What is your warranty period?
Our products come with a 1-year warranty. We've enhanced durability on breakable components, ensuring reliable product quality.
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