High-Throughput Optical Sorting Machine - 5000 pcs/min for Mixed Button Inspection
Optical Automatic Sorting Detection Equipment
This visual inspection equipment is a high-speed precision automatic measuring and screening system that integrates vision measurement software, CCD industrial camera, mechanical components, industrial computer, electrical systems, and solenoid valve blowing functions.
Through automatic feeding devices (vibrating plate, manipulator, belt, etc.), workpieces are transported to the detection station for high-speed photography. The visual inspection software then evaluates and calculates results, sorting workpieces into good and defective products according to preset criteria. Finally, electromagnetic valves direct products to different collection boxes, achieving comprehensive quality inspection and screening.
Detection Capabilities
- Workpiece size measurement
- Workpiece appearance defect detection
- Color recognition and defect detection
- Character recognition (OCR) and defect detection
- Bar code recognition and defect detection
- Coding recognition and defect detection
Visual Inspection Advantages
- Non-contact operation, no damage to workpieces
- High detection accuracy up to 0.001mm
- Fast detection speed: 5000 pieces per minute
- Improves overall enterprise efficiency
- Saves significant manpower and material costs
- Fully automatic detection, stable and reliable
- Enhances corporate competitiveness
Application Fields
Widely used in mobile phones, electronic products, precision hardware, injection molding products, industrial manufacturing, automobile manufacturing, mechanical processing, powder metallurgy, new energy, components, electrical appliances, clothing, daily necessities, food, medical, pharmaceutical, military, aerospace and other fields.
Button Visual Inspection Equipment
UNIMETRO button visual inspection equipment provides effective solutions for various appearance defects and dimensional quality problems in button product manufacturing. The system automatically inspects button product appearance defects and dimensions while intelligently outputting inspection reports, helping manufacturers optimize production processes, reduce costs, and ensure perfect product quality.
Compatible Products
Shell buttons, alloy buttons, metal buttons, fruit buttons, ceramic buttons, plastic buttons, snap buttons, horn buttons, urea buttons, electroplating buttons, etc.
Technical Specifications
Size: 900×1000×1800mm (L×W×H)
Weight: 300kg
Key Features
- Automatically detects appearance defects and dimensions of commutator
- All testing items completed in one operation
- High versatility - single device detects multiple commutator products
- Industry-leading defect detection for commutator appearance
- Detection speed up to 800 pieces per minute
- Detection accuracy up to 0.001mm
- Automatic classification and blanking of good and defective products
- Automatic feeding with storage hopper, reducing manual feeding frequency
- Equipped with imported optical components from Germany, Japan and Italy
- Intelligent output test forms to improve production processes
- Easy to learn and use - operational after 1-2 days training
- 7×24 hours uninterrupted operation
Detection Items
| Detection Category |
Specific Items |
| Character (Mark) |
Character recognition, character offset, unclear handwriting, character position, missing characters, misplacement, mixture of different characters |
| Mixture |
Colors, characters, imprints, LOGO, appearance and memory size of buttons mixed |
| Size Detection |
Height, outer diameter, step height, step outer diameter, angle, roundness, concentricity |
| Exterior Detection |
Color, burr, crush, chamfer, contour deformation, poor plating, 360° detection of outer edge cracking, defect, and deformation |
Visual Inspection System
Our independently developed visual inspection software, backed by over ten years of core R&D team experience, features more than 2000 functions including defects, color, size, copper leakage, and OCR detection. This quality control system meets rapid detection needs across more than 100 industries.
The programmable software can filter up to 32 categories and handle multiple workpieces simultaneously, significantly improving enterprise efficiency. With detection speeds up to 5000 pieces per minute and accuracy up to 1μm, the system eliminates redundant manual operations, reduces labor costs, and minimizes human impact on quality control.
The intelligent software features a user-friendly interface with simple operation, simulation data options, enhanced large batch data processing, and ERP system integration for efficient enterprise data management.
Frequently Asked Questions
Q1: Are you a factory or trading company?
A1: We are a factory and provide responses within 24 hours.
Q2: What does your company mainly produce?
A2: We primarily manufacture Vision measuring machines, Coordinate measuring machines, CMM & VMM fixtures, etc.
Q3: How to Choose the Appropriate Specification?
A3: Our professional team will recommend suitable measuring instruments based on your product variety and size requirements.
Q4: Do you accept customized service?
A4: Yes, we provide both standard machines and customized solutions tailored to customer needs.
Q5: What is your warranty period?
A5: Our product warranty period is 1 year. Our products feature stable quality with improvements on breakable components for reliable performance.
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