Precision Metrology and Sorting Machine for Angularity and Size Defects in Power Supply Accessories
Full Automatic Visual Inspection & Sorting Machine for Commutator Measurement
Visual inspection equipment is a high-speed precision automatic measuring and screening system that integrates vision measurement software, CCD industrial cameras, mechanical components, industrial computers, electrical systems, and solenoid valve blowing functions.
Through automated feeding systems (vibratory feeders, manipulators, conveyors), workpieces are transported individually to the detection station for high-speed imaging. Visual inspection software then performs comprehensive evaluation and calculation, sorting workpieces into good and defective categories based on preset criteria. Finally, electromagnetic valves direct sorted components into appropriate containers, achieving complete quality inspection and screening functionality.
Detection Capabilities
- Workpiece dimensional measurement
- Appearance defect detection
- Color recognition and defect identification
- Optical character recognition (OCR) and defect detection
- Barcode recognition and verification
- Marking and coding recognition with defect detection
Inspection Advantages
Non-contact measurement prevents workpiece damage
High detection accuracy up to 0.001mm
Rapid processing speed: 5000 pieces per minute
Enhanced overall enterprise efficiency
Significant labor and material cost savings
Fully automated, stable, and reliable operation
Improved corporate competitiveness
Application Fields
Widely utilized across mobile phones, electronic products, precision hardware, injection molding, industrial manufacturing, automotive production, mechanical processing, powder metallurgy, new energy, electrical components, appliances, textiles, consumer goods, food processing, medical devices, pharmaceuticals, military, and aerospace industries.
Visual Inspection System
Our independently developed visual inspection software represents over a decade of continuous refinement. With a dedicated core R&D team, we maintain cutting-edge technological advantages through ongoing improvements and updates.
The software encompasses over 2000 functions including defect analysis, color assessment, dimensional measurement, copper leakage detection, and OCR capabilities. This comprehensive quality control system supports rapid product detection across more than 100 industries.
Key system features include programmable sorting for up to 32 categories, multi-workpiece processing capability, 5000 pieces per minute throughput, precision up to 1μm, complete automation from detection to packaging, intelligent software with user-friendly interface, simulation data options, enhanced large-batch data processing, and ERP system integration.
Appearance Defect Detection
Commutator Visual Inspection Equipment
UNIMETRO Commutator visual inspection equipment provides effective solutions for various appearance defects and dimensional quality issues in commutator manufacturing processes. The system performs automatic visual inspection of commutator appearance defects and dimensions while intelligently generating comprehensive inspection reports.
This technology enables commutator manufacturers to optimize production processes, reduce operational costs, and ensure consistently perfect product quality.
Compatible Products
Commutator finished products, semi-finished components, copper shells, mica sheets, sleeves, bakelite components, segments, miniature commutators, and related components.
Technical Specifications
Dimensions: 900×1000×1800mm (L×W×H)
Weight: 300kg
Key Features
Automatic detection of appearance defects and dimensions
Complete testing of all inspection items simultaneously
High versatility: single device supports multiple commutator products
Industry-leading commutator appearance defect detection
Detection speed: 800 pieces per minute
Detection accuracy: 0.001mm
Automatic classification and sorting of good/defective products
Automatic feeding with storage hopper reduces manual intervention
Premium imported optical components from Germany, Japan, and Italy
Intelligent test reporting for production process improvement
User-friendly operation: independent use after 1-2 days training
24/7 continuous operation capability
Detection Parameters
| Component |
Detection Parameters |
| Hook |
Short hook, long hook, hook angle, hook count, crooked hooks, broken hooks, defective hooks, outstretched hooks, concave hooks, hook surface defects, 360° inner hook defects |
| Inner Hook |
Front/rear inner hook diameter, expanded hook outer diameter, crooked hooks, wall-adhered hooks, uncleaved hooks, cleaved hook burrs |
| Side Slot |
Groove width, groove depth, inter-groove angles, hook-groove angles, defective grooves, groove burrs, notch defects |
| Bottom Positioning Slot |
Slot count, bakelite interference, slot-seam misalignment, foreign material detection |
| Outer Surface |
Outer diameter, turning height, tail surface defects, 360° side wall defects |
| Bakelite |
Bakelite height, excessive bottom thickness, incomplete upper/lower bakelite, bakelite detachment, defects, copper leakage, inner hole blockage |
| Other |
Total height, outer diameter, step dimensions |
Company Information
Our Clients & Agents
Frequently Asked Questions
Q1: Are you a factory or trading company?
A1: We are a manufacturing facility and provide responses within 24 hours.
Q2: What does your company specialize in?
A2: We primarily manufacture vision measuring machines, coordinate measuring machines, CMM & VMM fixtures, and related precision measurement equipment.
Q3: How to choose the appropriate specification?
A3: Our professional team will recommend suitable measurement instruments based on your product variety and dimensional requirements.
Q4: Do you accept customized services?
A4: Absolutely! We provide both standard machines and customized solutions tailored to specific customer requirements.
Q5: What is your warranty period?
A5: Our products carry a 1-year warranty. We maintain exceptional product quality stability with significant improvements to durable components, ensuring reliable performance.
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