100mm FOV Vision Inspection Equipment for Power Supply Component Quality Control
High Efficiency Visual Detection Equipment
Our visual inspection equipment is a high-speed precision automatic measuring and screening system that integrates vision measurement software, CCD industrial cameras, mechanical components, industrial computers, electrical systems, and solenoid valve blowing mechanisms.
Through automated feeding devices (vibrating plates, manipulators, belts, etc.), workpieces are transported to the detection station for high-speed photography. The visual inspection software then comprehensively evaluates and calculates results, sorting workpieces into good and defective products according to preset criteria. Finally, electromagnetic valves direct sorted items into appropriate containers, achieving complete quality inspection functionality.
Detection Capabilities
- Workpiece dimensional measurement
- Appearance defect detection
- Color recognition and defect identification
- Character recognition (OCR) and defect analysis
- Barcode recognition and verification
- Coding recognition and defect detection
Visual Inspection Advantages
Non-contact inspection prevents workpiece damage
High detection accuracy up to 0.001mm
Rapid processing speed: 5000 pieces per minute
Enhances overall enterprise efficiency
Reduces labor and material costs significantly
Fully automated, stable, and reliable operation
Improves corporate competitiveness
Application Fields
Widely used in mobile phones, electronic products, precision hardware, injection molding, industrial manufacturing, automotive manufacturing, mechanical processing, powder metallurgy, new energy, components, electrical appliances, clothing, daily necessities, food, medical, pharmaceutical, military, and aerospace industries.
Power Accessory Visual Inspection Solutions
UNIMETRO power accessory visual inspection equipment provides effective solutions for various appearance defects and dimensional quality issues in the manufacturing of power insert products (flat pin, square pin, round pin, non-standard).
Our system automatically inspects power plug product appearance defects and dimensions while intelligently generating inspection reports. This helps power insert manufacturers optimize production processes, reduce costs, and ensure perfect product quality.
Compatible Products
Power inserts (flat pin, square pin, round pin, non-standard), AC pins, National standard power plugs, British Standard Power Inserts, European Standard Power Inserts, American Standard Power Inserts, Japanese Standard Power Inserts, and more.
Technical Specifications
Size: 900×1000×1800mm (L×W×H)
Weight: 300kg
Key Features
- Automatically detects appearance defects and dimensions of commutators
- Comprehensive testing of all items in a single operation
- High versatility - single device detects multiple commutator products
- Industry-leading defect detection for commutator appearance
- Detection speed up to 800 pieces per minute
- Detection accuracy reaching 0.001mm
- Automatic classification and sorting of good/defective products
- Automatic feeding with storage hopper reduces manual intervention
- Equipped with premium imported optical components from Germany, Japan, and Italy
- Intelligent test reporting for production process improvement
- User-friendly operation with minimal training required (1-2 days)
- 24/7 uninterrupted operation capability
Detection Items
| Size Detection | Exterior Detection |
|---|
| Full-size inspection including length, width, height, groove height, groove width, hole diameter, step size, etc. | Missing processing, processing misalignment, scratches, crushing, corner gaps, flat surfaces with/without holes, material ends, material tails, deformation, bending, defects on all sides, mixing, etc. |
Advanced Visual Inspection System
We have independently developed visual inspection software for over ten years, maintained by a core R&D team that continuously updates to maintain technological leadership.
Our software includes over 2000 functions covering defects, color, size, copper leakage, OCR and more, making it a comprehensive quality control system suitable for rapid detection across 100+ industries.
Features include fully automatic non-contact detection, programmable filtering for up to 32 categories, multi-workpiece processing capability, speeds up to 5000 pieces per minute, accuracy up to 1μm, labor cost reduction, user-friendly interface, simulation data options, enhanced data processing for large batches, and ERP system integration.
Company Information
Our Clients & Agents
Frequently Asked Questions
Q1: Are you a factory or trading company?
A1: We are a factory and provide responses within 24 hours.
Q2: What does your company primarily manufacture?
A2: We primarily produce Vision Measuring Machines, Coordinate Measuring Machines, CMM & VMM fixtures, and related equipment.
Q3: How to choose the appropriate specification?
A3: Our professional team will recommend suitable specifications based on your product variety and measurement requirements.
Q4: Do you accept customized services?
A4: Yes, we provide both standard machines and customized solutions tailored to customer needs.
Q5: What is your warranty period?
A5: Our products come with a 1-year warranty. We've enhanced durability on breakable components, ensuring reliable product quality.
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