|Product Name:||Visual Inspection Machine||Measuring Product Size:||20~100mm|
|Configuration:||OEM(Depend On The Measuring Requirement)||Functions:||Over 2000 Kinds.Measuring Defect,size,color,OCR.ShopSavvy Barcode Scanner Etc|
|Resolution:||Up To 1 Um(depend On The Product)||Detection Speed:||Up To 5000pc/min|
|Working Type:||Full Automatic|
100mm automatic visual inspection machine,
visual inspection machine for injectable products,
automatic visual inspection machine
Full Automatic Visual Inspection Machine&Sorting Machine For Commutator meausring defeat
Visual inspection equipment is a high-speed precision automatic measuring and screening equipment which integrates vision measurement software, CCD industrial camera, machinery, industrial computer, electrical, solenoid valve blowing and other functions.
Through the automatic feeding device (vibrating plate, manipulator, belt, etc.), the workpiece to be tested and screened are transported to the detection station one by one through the material conveying device for high-speed photography. Then, the visual inspection software comprehensively evaluates and gives the calculation results. According to the preset good products and layout rules, the workpieces are divided into good and bad products. Finally, the electromagnetic valve is used to blow air into the blanking machine Bit to eliminate to different types of boxes, so as to achieve the detection and screening function of workpiece quality inspection.
* Workpiece size measurement.
* Workpiece appearance defect detection.
* Color recognition and defect detection.
* Character recognition(OCR) and defect detection.
* Bar code recognition and defect detection.
* Coding recognition and defect detection, etc.
Visual Inspection Advantages
* Non-contact,no damage to the workpiece.
* High detection accuracy,up to 0.001mm.
* Fast detection speed,with 5000pcs per minute.
* Improve the overall efficiency of the enterprise.
* Save a lot of manpower and material costs.
* Fully automatic detection,stable and reliable.
* Higher corporate competitiveness.
Widely used in mobile phones,electronic products, precision hardware,injection molding products,industrial manufacturing,automobile manufacturing,mechanical processing,powder metallurgy,new energy, components,electrical appliances,clothing,daily necessities,food,medical,pharmaceutical,military,aerospace and other fields.
Visual Inspection System
--> We have independently developed visual inspection software for more than ten years. We have a core software R & D team, and continuously improve and update the software to maintain the cutting-edge advantage of new technology
--> The software functions are over 2000 kinds, including defects, color, size, copper leakage, OCR and so on. It is a quality control system that can meet the rapid detection of products in more than 100 industries.
--> Full automatic non-contact detection, no damage to the workpiece.
--> The software is programmable and can filter out 32 categories at most. Even a variety of workpieces can be completed at one time, greatly improving the overall efficiency of the enterprise.
--> The detection speed is fast, up to 5000 pieces per min, which greatly improves the working efficiency of the quality control chain.
--> In the rapid detection process, the software can also maintain ultra-high accuracy and accuracy, according to the different workpiece, up to 1um.
--> From detection to screening and even packaging, there is no need for redundant manual operation, which saves labor cost, reduces human impact in the process of quality control, and greatly improves the accuracy.
--> Intelligent software, friendly operation page, simple operation, table can choose simulation data, enhance the rapid contrast processing of large batch of data, and connect with ERP system, improve the efficiency of enterprise data processing, at a glance.
Appearance defect detection
Commutator visual inspection equipment
UNIMETRO Commutator visual inspection equipment, provide effective solutions for various appearance defects and dimensional quality problems in the manufacturing process of commutator products.
Automatic visual inspection of various commutator appearance defects and dimensions, and intelligent output of inspection reports.
For commutator manufacturers to optimize the production process, reduce production costs, and ultimately ensure that the products have perfect quality.
Commutator finished product, commutator semi-finished product, commutator copper shell, commutator mica sheet, commutator sleeve, commutator bakelite, commutator segment, miniature commutator, etc.
1. Automatically detect the appearance defects and dimensions of commutator.
2. All testing items are tested at one time.
3. High versatility, a single device can detect multiple commutator products.
4. Industry-leading defect detection for commutator appearance.
5. Detection speed can reach 800 pieces per minute.
6. Detection accuracy can reach to 0.001mm.
7. Automatic classification and blanking of good and defective products.
8. Automatic feeding and equipped with automatic feeding storage hopper, greatly reducing the frequency of manual feeding.
9. Equipped with imported optical components such as Germany, Japan and Italy.
10. Intelligent output test form to help improve lithium commutator production process.
11. Easy to learn and use, you can work independently after 1-2 days of simple training.
12. 7x24 hours of uninterrupted work.
|Hook||Short hook, long hook, hook angle, number of hooks, crooked hooks, broken hooks, defective hooks, outstretched hooks, concave hooks, black skin on hooks, 360° defects on inner hooks|
|Inner hook||Front inner hook diameter, rear inner hook diameter, outer diameter of expanded hook, crooked hook, inner hook attached to the wall, un-cleaved hook, cleaved hook burr, etc.|
|Side slot||Groove width, groove depth, angle between grooves, angle between hook grooves, bad grooves, burrs in grooves, notch defects, etc.|
|Bottom positioning slot||Number of locating slots, locating slot card bakelite, locating slot and seam misaligned, locating slot foreign matter|
|Outer surface||Outer diameter, turning height, black skin on the tail, 360° defects on the side wall|
|Bakelite||Bakelite height, bottom bakelite is too thick, upper and lower bakelites are dissatisfied, upper and lower bakelites fall off, defective, copper leakage, inner hole blocked|
|other||Total height, outer diameter, step size, etc.|