|Product Name:||Visual Inspection Machine||Measuring Product Size:||20~100mm|
|Configuration:||OEM(Depend On The Measuring Requirement)||Functions:||Over 2000 Kinds.Measuring Defect,size,color,OCR.ShopSavvy Barcode Scanner Etc|
|Resolution:||Up To 1 Um(depend On The Product)||Detection Speed:||Up To 5000pc/min|
|Working Type:||Full Automatic|
CNC Quality Control Solution Machine,
Quality Control Solution Machine,
visual inspection equipment
CNC Quality Control Solution Machine For Defect Size Detection Of Components
Visual inspection equipment is a high-speed precision automatic measuring and screening equipment which integrates vision measurement software, CCD industrial camera, machinery, industrial computer, electrical, solenoid valve blowing and other functions.
Through the automatic feeding device (vibrating plate, manipulator, belt, etc.), the workpiece to be tested and screened are transported to the detection station one by one through the material conveying device for high-speed photography. Then, the visual inspection software comprehensively evaluates and gives the calculation results. According to the preset good products and layout rules, the workpieces are divided into good and bad products. Finally, the electromagnetic valve is used to blow air into the blanking machine Bit to eliminate to different types of boxes, so as to achieve the detection and screening function of workpiece quality inspection.
* Workpiece size measurement.
* Workpiece appearance defect detection.
* Color recognition and defect detection.
* Character recognition(OCR) and defect detection.
* Bar code recognition and defect detection.
* Coding recognition and defect detection, etc.
Visual Inspection Advantages
* Non-contact,no damage to the workpiece.
* High detection accuracy,up to 0.001mm.
* Fast detection speed,with 5000pcs per minute.
* Improve the overall efficiency of the enterprise.
* Save a lot of manpower and material costs.
* Fully automatic detection,stable and reliable.
* Higher corporate competitiveness.
Widely used in mobile phones,electronic products, precision hardware,injection molding products,industrial manufacturing,automobile manufacturing,mechanical processing,powder metallurgy,new energy, components,electrical appliances,clothing,daily necessities,food,medical,pharmaceutical,military,aerospace and other fields.
Visual inspection equipment for components
UNIMETRO component visual inspection equipment, provide effective solutions for various appearance defects and dimensional quality problems in the manufacturing process of inductance, resistance, capacitance and other component products.
Automatic visual inspection of components appearance defects and dimensions, and intelligent output of inspection reports.
For components manufacturers to optimize the production process, reduce production costs, and ultimately ensure that the products have perfect quality.
Lithium battery cap, cap semi-finished product, cap PTC, sealing ring, cap anode cap, etc.
1. Automatically detect the appearance defects and dimensions of commutator.
2. All testing items are tested at one time.
3. High versatility, a single device can detect multiple commutator products.
4. Industry-leading defect detection for commutator appearance.
5. Detection speed can reach 800 pieces per minute.
6. Detection accuracy can reach to 0.001mm.
7. Automatic classification and blanking of good and defective products.
8. Automatic feeding and equipped with automatic feeding storage hopper, greatly reducing the frequency of manual feeding.
9. Equipped with imported optical components such as Germany, Japan and Italy.
10. Intelligent output test form to help improve lithium commutator production process.
11. Easy to learn and use, you can work independently after 1-2 days of simple training.
12. 7x24 hours of uninterrupted work.
|Size detection||Height, out diameter, different size mixture|
|Solder joint||No welding spot, missing welding, welding deviation, breakdown, explosion black, false welding, welding depth, welding shallow, spot penetration, welding defect|
|Arc welding||Whether there is arc welding, arc welding quantity, arc welding eccentricity, missing welding, no welding spot, welding black, welding defect, broken point, etc.|
|Orifice||Missing orifice plate, orifice plate position offset, orifice plate missing, orifice plate deformation, stains, scratches, orifice plate mixing, etc.|
|Positive cover||Top cover deformation, eccentricity, scratches, crushing, stains, bumps, indentation, watermarks, top cover mixing, etc.|
|Sealing ring||The sealing ring is damaged, deformed, poorly coated, color difference of the sealing ring, mixing of the sealing ring, etc.|
|Rubber ring||Missing apron, missing, offset, broken apron, broken apron, etc.|
|PTC||Deformation, scratches, embossing, damage, black edges, inner and outer edges, dirty surfaces, color difference, poor plating, etc.|
Visual Inspection System
--> We have independently developed visual inspection software for more than ten years. We have a core software R & D team, and continuously improve and update the software to maintain the cutting-edge advantage of new technology
--> The software functions are over 2000 kinds, including defects, color, size, copper leakage, OCR and so on. It is a quality control system that can meet the rapid detection of products in more than 100 industries.
--> Full automatic non-contact detection, no damage to the workpiece.
--> The software is programmable and can filter out 32 categories at most. Even a variety of workpieces can be completed at one time, greatly improving the overall efficiency of the enterprise.
--> The detection speed is fast, up to 5000 pieces per min, which greatly improves the working efficiency of the quality control chain.
--> In the rapid detection process, the software can also maintain ultra-high accuracy and accuracy, according to the different workpiece, up to 1um.
--> From detection to screening and even packaging, there is no need for redundant manual operation, which saves labor cost, reduces human impact in the process of quality control, and greatly improves the accuracy.
--> Intelligent software, friendly operation page, simple operation, table can choose simulation data, enhance the rapid contrast processing of large batch of data, and connect with ERP system, improve the efficiency of enterprise data processing, at a glance.
Appearance defect detection