High-Precision AOI System for Repeated Measurement of Plastic Components
Automated Visual Inspection for Plastic Parts
Our high-speed precision automatic measuring and screening equipment integrates vision measurement software, CCD industrial camera, mechanical systems, industrial computer, electrical components, and solenoid valve blowing functions.
Through automatic feeding devices (vibrating plate, manipulator, belt, etc.), workpieces are transported to the detection station for high-speed photography. Visual inspection software then evaluates and calculates results, sorting workpieces into good and defective products according to preset rules using electromagnetic valves for automated blanking.
Detection Capabilities
- Workpiece size measurement
- Workpiece appearance defect detection
- Color recognition and defect detection
- Character recognition (OCR) and defect detection
- Bar code recognition and defect detection
- Coding recognition and defect detection
Visual Inspection Advantages
- Non-contact measurement, no damage to workpieces
- High detection accuracy up to 0.001mm
- Fast detection speed of 5000 pieces per minute
- Improves overall enterprise efficiency
- Saves significant manpower and material costs
- Fully automatic detection, stable and reliable
- Enhances corporate competitiveness
Application Fields
Widely used in mobile phones, electronic products, precision hardware, injection molding products, industrial manufacturing, automobile manufacturing, mechanical processing, powder metallurgy, new energy, components, electrical appliances, clothing, daily necessities, food, medical, pharmaceutical, military, aerospace and other fields.
UNIMETRO Plastic Parts Visual Inspection Equipment
Providing effective solutions for various quality problems that occur during the injection molding process of plastic parts. Automatic visual inspection of appearance defects and dimensions with intelligent output of inspection reports. Helps plastic parts manufacturers optimize production processes, reduce costs, and ensure perfect product quality.
Compatible Products
Toys, plastic seals, plastic auto parts, plastic gears, plastic terminals, plastic buttons, plastic connectors, plastic electronic parts, etc.
Specifications
Size: 900*1000*1800mm (L*W*H)
Weight: 300kg
Key Features
- Automatically detect appearance defects and dimensions of commutator
- All testing items completed in one cycle
- High versatility - single device detects multiple commutator products
- Industry-leading defect detection for commutator appearance
- Detection speed up to 800 pieces per minute
- Detection accuracy up to 0.001mm
- Automatic classification and blanking of good and defective products
- Automatic feeding with storage hopper reduces manual feeding frequency
- Equipped with imported optical components from Germany, Japan and Italy
- Intelligent output test forms to improve production processes
- Easy to learn and use - operational after 1-2 days training
- 7x24 hours uninterrupted operation
Technical Parameters
| Size Detection |
Exterior Detection |
| Height, length, width, outer diameter, wire diameter, step size, angle, concentricity, roundness, etc. |
Poor injection molding, lack of glue, excessive glue, damage, cracking, fracture, cloak burr, deformation, foreign matter in the hole, scratches, broken glue, etc. |
Visual Inspection System
We have independently developed visual inspection software for over ten years with a core R&D team continuously improving and updating software to maintain cutting-edge technology advantages.
Software includes over 2000 functions covering defects, color, size, copper leakage, OCR and more - a quality control system meeting rapid detection needs across 100+ industries.
- Full automatic non-contact detection with no workpiece damage
- Programmable software filtering up to 32 categories simultaneously
- Detection speed up to 5000 pieces per minute
- Ultra-high accuracy up to 1μm depending on workpiece
- Complete automation from detection to screening and packaging
- User-friendly interface with simple operation
- ERP system integration for enhanced data processing
Appearance Defect Detection
Frequently Asked Questions
Q1: Are you a factory or trading company?
A1: We are a factory and provide responses within 24 hours.
Q2: What does your company mainly produce?
A2: We primarily produce vision measuring machines, coordinate measuring machines, CMM & VMM fixtures, etc.
Q3: How to choose the appropriate specification?
A3: Our professional team will recommend suitable specifications based on your product variety and size requirements.
Q4: Do you accept customized service?
A4: Yes, we provide both standard machines and customized solutions tailored to customer needs.
Q5: What is your warranty period?
A5: Our product warranty period is 1 year. We have improved breakable parts and maintain stable product quality.
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