Inductive Sensor-Based Surface Profile and Contour Measurement System
Surface Profile and Contour Measurement Solutions
All surfaces contain measurable elements including size, shape, roughness, and waviness. High-precision components require comprehensive analysis of all these elements to ensure optimal performance and quality.
Surface Measurement Elements
- Dimensions: Surface functional shapes defined by linear relationships between radius, angle, distance, and features
- Shape: Deviation from target surface shape (plane, sphere, cone, etc.), typically caused by machine error
- Roughness: Surface texture variations caused by cutting tools or machining processes
- Waviness: Non-ideal machine effects resulting from vibration, insufficient rigidity, or other process instability factors
SE2000 Series Features
Achieving the optimal balance between performance and cost with exceptional price-to-performance ratio.
- Wide range of inductive sensors for versatile applications
- Small-range high-precision contour measurement capabilities
- Micro-profile measurement with exceptional accuracy
Measurement Applications
SE2022G-tbo Specifications
| Specification | Details |
|---|
| Measuring Range - X-axis | 120mm |
| Measuring Range - Z-axis | 420mm |
| Measuring Range - Z1-axis | ±0.5mm~±7.5mm/262144:1 |
| Z1 Linear Precision | 0.07% f.s. |
| Angle Accuracy | ±1´ |
| Straightness | 0.3µm/100mm |
| X-axis Drive Speed | 0.05~20mm/s |
| Z-axis Drive Speed | 0.2~20mm/s |
Measurement Capabilities
Comprehensive profile analysis including line elements of various workpiece surfaces, point features, distance measurements between points and lines, position analysis of elements including distance, parallelism, perpendicularity, angle, groove depth, groove width, radius, straightness analysis, convexity analysis, and profile analysis.
System Components
E Series Inductive Contour Sensor
- Resolution: 65536:1 / 262144:1
- Range: ±0.5mm~±5mm / ±0.5mm~±7.5mm
- Linear Precision: 0.15% / 0.07%
- Measuring Force: 0.7mg
- Flexible accuracy/range ratio with unparalleled advantages for digital sensors in small contour measurement applications
Drive Systems
Dsh Low Noise Driver / Dch Low Noise Ceramic Driver (Selectable based on application requirements)
- Rail Travel: 100-150mm / 180~220mm
- Number Interval: 0.05~2µm / 0.05~5µm
- Contour Straightness: 0.3µm/100mm
- Roughness Residual Value: ≤0.005µm
- Maximum Moving Speed: 20mm/s
- Minimum Measurement Speed: 0.1mm/s
- Low noise actuator meets standard parts profile measurement accuracy requirements
- Capable of measuring Ra greater than 0.025 micron with roughness sensor
Column Components
Cnf High Speed Column / Cnfl High Speed Long Column (Selectable based on application requirements)
- Range: 320~420mm / 520~620mm
- Maximum Moving Speed: 20mm/s
- Minimum Moving Speed: 0.2mm/s
- Positioning Accuracy: 0.005mm
- High-speed column design with non-deformable frame construction
- Precision fast transmission structure with wide speed range and high positioning accuracy
Platform Components
MPE Integral Ergonomic Machine Table
- Material: Marble
- Specifications: 500*800, 500*1000
- Integral design with compact structure
- Convenient maintenance and space-saving
- Ergonomic design reduces operator fatigue
Frequently Asked Questions
Q1: Are you a factory or trading company?
A1: We are a factory and provide responses within 24 hours.
Q2: What does your company primarily manufacture?
A2: We primarily produce Vision Measuring Machines, Coordinate Measuring Machines, CMM & VMM fixtures, and related equipment.
Q3: How to choose the appropriate specification?
A3: Our professional team will recommend suitable measuring instrument specifications based on your product variety and measurement requirements.
Q4: Do you accept customized services?
A4: Yes, we provide both standard machines and custom solutions tailored to specific customer needs.
Q5: What is your warranty period?
A5: Our products come with a 1-year warranty. We maintain stable product quality with improvements to breakable components for reliable performance.
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