High-Accuracy Digital Contour Measurement System for Gears, Pulleys, and Screws
Surface Roughness Tester Contour Measuring System
The measurable elements of all surfaces include size, shape, roughness and waviness. Many high-profile components require analysis of all these elements:
- Dimensions: Surface functional shapes defined by the linear relationship between radius, angle, distance, and features
- Shape: Deviation from the target shape of the surface (plane, sphere, cone, etc.), typically caused by machine error
- Roughness: Caused by factors such as cutting tools or machining processes
- Waviness: Non-ideal machine effect caused by vibration, insufficient rigidity or other unstable factors in the process
SP2000 Series Features
Best balance of performance and cost with superior price/performance ratio
- High precision digital contour sensor
- Large-scale high-precision contour measurement and micro-profile measurement
- UNIMETRO innovatively uses a new digital sensor delivering up to five times better linear accuracy than traditional digital encoder sensors
- 10x capability to measure small contours while meeting large-scale measurement requirements
- Typical applications include deep groove ball bearings, tapered roller bearings, and ball screw grooves for R value, configuration deviation, and Pt value measurement
Measurement Applications
Gear
Pulley
Screw
Helical Gear
Technical Specifications
| Specification |
SP2012G-tdo |
| Measuring Range |
|
| X-axis |
120mm |
| Z-axis |
420mm |
| Z1-axis |
±12.5mm |
| Accuracy |
|
| Z1 Linear precision |
±(0.8+|0.15H|)µm |
| Arc |
±(1.5+R/12)µm |
| Angle |
±1′ |
| Straightness |
0.5μm/100mm |
| Drive Speed |
|
| X-axis |
0.05~20mm/s |
| Z-axis |
0.2~20mm/s |
Measurement Functions
Profile analysis including line elements of various workpiece surfaces, point features, distance measurements between points and lines, position analysis of elements including distance, parallelism, perpendicularity, angle, groove depth, groove width, radius. Capable of straightness analysis, convexity analysis, and comprehensive profile analysis.
System Components
Sensor: PHP Series Low Noise Digital Profile Sensor
- Resolution: 0.02-0.1µm
- Range: ±7.5-±30µm
- Linear Precision: ±(0.7+|0.05H|)µm
- Measuring power: 0.7kg
- Very low bulk noise for micro-profile measurement in large range with excellent linearity
Driver: DSH Low Noise Driver / DCH Low Noise Ceramic Driver
- Rail travel: 100-150mm/180~220mm
- Number interval: 0.05~2µm/0.05~5µm
- Contour straightness: 0.3µm/100mm
- Roughness residual value: ≤0.005µm
- Maximum moving speed: 20mm/s
- Minimum measurement speed: 0.1mm/s
- Low noise actuator meets profile measurement accuracy requirements for standard parts
Column Member: CNF High Speed Column / CNFL High Speed Long Column
- Range: 320~420mm / 520~620mm
- Maximum moving speed: 20mm/s
- Minimum moving speed: 0.2mm/s
- Positioning accuracy: 0.005mm
- High-speed column with frame design, long-term non-deformable construction
Platform Components: MPE Integral Ergonomic Machine Table
- Material: Marble
- Specification: 500*800, 500*1000
- Integral design with compact structure for convenient maintenance
- Ergonomic design reduces operator fatigue
Frequently Asked Questions
Q1: Are you a factory or trading company?
A1: We are a factory and provide responses within 24 hours.
Q2: What does your company mainly produce?
A2: We primarily manufacture Vision Measuring Machines, Coordinate Measuring Machines, CMM & VMM fixtures, and related equipment.
Q3: How to Choose the Appropriate Specification?
A3: Our professional team will recommend suitable measuring instruments based on your product variety and size requirements.
Q4: Do you accept customized service?
A4: Yes, we provide both standard machines and customized solutions tailored to customer needs.
Q5: What is your warranty period?
A5: Our product warranty period is 1 year. We have improved breakable parts for enhanced product stability and quality.
Your message must be between 20-3,000 characters!