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General 4 Axis Vision Measuring Machine Controller Full Closed - Loop Advanced

Basic Information
Place of Origin: China
Brand Name: UWC
Model Number: UWC3500
Minimum Order Quantity: 1
Price: Discussible
Packaging Details: Paper box
Delivery Time: 3 work days
Payment Terms: T/T
Supply Ability: 100 per month
Detail Information
API Operation Time: 0.43ms Input Power Voltage: 24VDC
12V Auxiliary Power Voltage Output: 12.05VDC Controller General Input/output: 2 / 2
External IN Input / Output (Using One RS232 Communication Interface): 24/24
High Light:

vision measurement system

,

vision measuring systems


Product Description

 

General 4 Axis Vision Measurement Machine Controller Smart Package

 

 

 

Introduction

 

UWC 3500 is a general 4 axis full close-loop controller, used in vision measurement machine and composite vision measurement machine, or automation measuring systems. With the linear scale or motor encoder close-loop position feedback, the UWC3500 is able to achieve high accuracy.

 

 

 

Features:

 

1. Advanced upper and lower machine structure, high performance CPU+FPGA

 

2. Communication: Ethernet interface, the running time for a single API function is lower than 0.45ms.

 

3. Direction+Pulse controlling mode, able to control to step motors, AC servo, linear servo or DDM, etc.

 

4. Full close-loop motion control, high accuracy locating which is fast, accurate, and stable. Advanced close-loop control algorithm and very few PID parameters, ensure easy turning for the users.

 

5. S type speed curve planing, the S section ratio in the deceleration process can be set.

 

6. Locating strategy:

Pulse+direction open-loop control.

Linear scale/encoder position feedback close-loop control, PID+VFF improved algorithm, eliminating the zero shifting problem.

 

7. Motion mode:

Point to point, JOG mode, homing mode which is easy to use and flexible, 2 axis or 3 axis linear interpolation, horizontal arc interpolation, touch probe, and joystick mode.

 

8. Security policy:

Auto adjusting function of the machine turning, automatically setting the limit logic and direction, the motors parameters and linear feedback direction, ensure to eliminate the feedback movement error.

When the axis move close to the limit there is an advance deceleration, and before homing there is forced restriction of the moving speed.

 

Software limit supported.

 

9. The API function is using the encapsulation facing the object, which offers easy programming. Most of the parameters are set by the debug software.

 

10. High integration, high performance, stable and easy production and maintenance.

 

11. The UWC-3500 is using SMT production technology, ensures stability and reliability.

 

12. With high flexibility the UWC3500 fit for the non-standard equipment and also customize of the function is available.

 

13. The UWC3500 is supporting the online firmware updating function, users do not have to remove the controller from the machine, easy to update and expand the function, shorten the developing and turning cycle of the equipment.

 

14. External UWC348 IO module, max for 26 in 26 out.

 

15. Position comparing matching function, which can be matched precisely, also users can set the range of matching trigger, the triggering output can be connected to the camera or laser sensor.

 

16. Operational stroboflash light source control function and CCD position matching trigger function.

 

17. Powerful debugging software included, easy operation, easy for users to turn the machine.

 

 

 

Parameters

 

Item

Min.

Typical

Max.

Unit

API operation time

0.425

0.43

0.45

ms

Input power voltage

22.5

24

26

VDC

12V auxiliary power voltage output

11.76

12.05

12.24

VDC

12V auxiliary power current output

0

2.0

2.5

A

5V power voltage output

5.1

5.2

5.25

VDC

5V power current output

0

1.8

2.0

A

X/Y/Z Motor interface 24V loading capability

0

3.0

4.0

A

Direction pulse frequency

-

-

6.5

MHz

Frequency resolution

0.006

-

-

Hz

Linear scale counting range

- 2147483648

-

2147483647

CNTs

Direction pulse counting range

- 2147483648

-

2147483647

CNTs

Speed adjusting level

-

-

1,000,000,000

32bit DDS

Linear scale resolution supported

-0.01

-

10000

um

Linear scale signal output frequency

-

-

6.5

MHz

Controller general input/output

-

-

-

Terminal

High speed RS232 communication interface

-

2

-

Terminal

External IN input / output (Using one RS232 communication interface)

-

24/24

-

Terminal

Step driving current output

0.07

-

1.15

A(RMS)

Step driving subdivision

16

16

16

 

 

 

Specification

 

NO.

Specification

UWC3500

1

Mpower supply

DC24V@2A input,output DC12V@2A(supply CCD power)

2

Measuring software compatibility

Full compatible to V1.4

3

Dimension

255 * 118 * 53(mm)

4

Communication

Isolated USB or ethernet(optional)

5

close-loop control policy

PID+VFF+ dead band

6

Servo refresh frequency

2.5KHz

7

Anti-mechanical shock, speed optimize

SMART mode

8

Axis of linear transducer counting

3

9

Basic control axis

4

10

Axis expending

Able to add 3 axis pulse+direction

11

XYZ axis controlling mode

Pulse + direction RS422

12

XYZ axis supported motors type (with external motor driver)

Step/AC servo/linear servo/DC servo with encoder feedback

13

U axis control mode A

RS232 connect to the Pomeas auto zoom lens

14

U axis control mode B

2 phases step driver is embedded, which support the auto zoom lens with step motors, single/duo limits are supported.

15

Speed curve planning

Ladder/S type

16

Interpolation

Multi axis linear interpolation, 2 axis arc interpolation, 3 axis interpolation

17

Max. Pulse frequency

5MHz

18

Pulse frequency resolution

0.001Hz

19

Speed adjusting level

1,000,000,000

20

Analog voltage control

-

21

Linear transducer counting frequency

6MHz/(A or B Phase)

22

Linear transducer signal definition

R or S for optional (R:12345, S:26789)

23

Probe measuring hardware

Touch probe interface circuit

24

Probe error processing circuit

Available, auto repair of the probe nonhoming

25

Compatible probe

Renishaw/Tesa all series trigger touch probe

26

Probe processing module

Probe high speed latch, joystick control touch point auto pause and auto retreat, auto detecting point mode

27

Joystick signal collecting card embedded

12 bit resolution, 0-5V analog voltage input, 3 press button and 3 LED, emergency stop switch included, speed adjusting knob including (mutually exclusive used with 3# button)

28

Embedded illumination control card

8 section surface light + bottom light + co-axial light, 0-200 level software adjusting

29

Lighting grade setting function

16 level hardware adjusting in the parameter setting base on the brightness requirement

30

contour light control capability / LED bank control

Max. 420mA, fit for most of the large travel machine

31

External complicated type lighting interface

Able to connect to 5 rings 8 section single color programmable light, or 5 rings 8 section 4 color programmable light, elevated / rotatable light

32

General I/O interface

8 section isolated input, 5 output (ULN2803 compatible)

33

System clock

Year-month-day-hour-minute-second, can not be modified

34

Firmware upgrade

Customer upgrade on site, offering fast solution and technical updating.

35

Probe connector

9 pin D-DUB connector, easier for wiring and more stable

36

Joystick connector

OTP6, OTP7, HC3(Multi-keys joystick)

37

Joystick data processing

The controller internally process the joystick data and motion control, mutual with the other motion control mode, joystick probe touching with auto stop and auto retreat

38

External emergency stop

The emergency stop button controls the motor power supply

39

Speed curve planning

Ladder / S type

40

Software limit switch

Available

41

Software deceleration point

Available

42

Appointed distance braking

Available

43

Supported debugging software

V4.0 version or above (Auto detecting and setting parameter)

 

Contact Details
Henry Wong

Phone Number : 0086 137 0232 7661

WhatsApp : +8613702327661