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Vision Measurement Machine usage scenarios !

September 20, 2025

Vision measurement machines, with their non-contact, high-precision, and automated measurement capabilities, are widely applied across multiple industries where strict control of geometric parameters (size, shape, position, flatness, etc.) is critical. Below are their core usage scenarios, categorized by industry, with specific application examples and value points:

1. Electronics & Semiconductor Industry

The electronics industry demands ultra-high precision for miniaturized components (e.g., chips, connectors, circuit boards), making vision measurement machines indispensable.
Specific Scenario Measurement Objectives Value for Industry
Semiconductor chip inspection - Size of chip pins (pitch, length, width)
 
- Flatness of chip surfaces
 
- Defects (pin bending, missing pins)
Ensures chips can be accurately soldered to PCBs; prevents short circuits or poor connections.
PCB (Printed Circuit Board) testing - Spacing between circuit traces
 
- Diameter and position of via holes
 
- Edge alignment of PCB layers
Avoids signal interference caused by incorrect trace spacing; ensures reliability of multi-layer PCB connections.
Consumer electronics components - Thickness of smartphone glass/camera lenses
 
- Size of USB-C connectors or battery electrodes
 
- Warpage of laptop keyboard brackets
Guarantees component compatibility (e.g., lenses fit camera modules); prevents assembly failures (e.g., warped brackets causing keyboard jams).

2. Automotive & Auto Parts Industry

Automotive manufacturing requires consistent precision for safety-critical and functional parts, and vision measurement machines support both component production and final assembly checks.

3. Medical Device Industry

Medical devices (e.g., implants, syringes, diagnostic tools) have strict regulatory requirements (e.g., ISO 13485), and vision measurement ensures compliance and patient safety.

4. Mold & Injection Molding Industry

Molds are the "mother of industry," and their precision directly determines the quality of injection-molded parts. Vision measurement machines are used for mold manufacturing and part inspection.

5. Aerospace Industry

Aerospace components (e.g., turbine blades, aircraft fasteners) operate in extreme environments (high temperature, high pressure), requiring ultra-precision measurement to ensure safety.

6. Precision Machinery & Tooling Industry

This industry produces high-precision tools (e.g., cutting tools, gauges) and mechanical parts, where vision measurement ensures tool accuracy and part interchangeability.

Key Advantage in These Scenarios

Compared to traditional contact measurement tools (e.g., calipers, micrometers), vision measurement machines excel in:
In summary, wherever high-precision, efficient, and non-destructive measurement is required, vision measurement machines become a core quality control tool.